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INVESTMENT KNOWLEDGE · GUIDE

How to Size a Plastic Bottle Production Line

Build capacity from demand, bottle mix, shift pattern and real efficiency instead of headline machine speed.

01

Start with annual saleable output

Translate the sales plan into daily good bottles, then include operating days, shifts, changeovers, maintenance and expected efficiency.

02

Balance every machine

Forming, leak testing, conveying, filling, labeling and packing should be balanced around the limiting process and future expansion point.

03

Protect the business case

Model resin consumption, electricity, compressed air, labor, scrap and mold changes at realistic utilization levels before approving the investment.